GRACO 77X542 – Remote-Fill Port Manifold w/ Vent for use w/ Auto-Fill Shut-Off Option Lubrication

GRACO 77X542 – Remote-Fill Port Manifold w/ Vent for use w/ Auto-Fill Shut-Off Option Lubrication Pumps, 5000 PSI

Remote fill manifold designed for use with GRACO’s 24 VDC Electric Dyna-Star Grease and GL-1 injector systems. This component enables remote filling capabilities in automated lubrication systems, providing convenient access for maintenance while keeping the pump system in optimal operating locations.

Additional Specifications

Max Working Pressure: 344 bar (5,000 PSI)

Voltage: 24 VDC

System Type: Electric Dyna-Star

Specifications

Application	Off-Road Equipment
Compatible Material	Grease
For Use With	Compact Dyna-Star Pumps, Electric Dyna-Star Pumps, G3 Pumps, Hydraulic Dyna-Star Jakes
Includes	Remote Fill Port Manifold, Manual Valve, Pressure Gauge, Relief Valve, Lubricant, Fittings, Hardware
Kit Type	Remote-Fill Port Manifold
Type	Manifold

Features

Remote filling capability

Designed for electric pump modules

Enables clean and efficient ground-level filling

High pressure rating up to 344 bar (5,000 PSI)

Remote fill capability

Part of complete installation kit system

Applications

Lubrication systems

Remote pump filling operations

Electric Dyna-Star lubrication systems

Industrial lubrication equipment

Remote filling operations

High-pressure grease systems

Compatible Equipment

Dyna-Star ELECTRIC modules

EDS HP pumps with Autofill shut-off

Electric Dyna-Star pumps

77X960 EDS HP Pump with auto-fill shutoff and low-level monitor

24 VDC Electric Dyna-Star Grease systems

GL-1 Injector systems

Related Parts

77X960 – Dyna-Star® 24 VDC HP Pump, AFSO, Low Level, GLC 2200, Wiring Harness, Cables, Pressure Switch, Remote Fill Manifold for 60 lb (27 kg).

77X990 – Dyna-Star® 24 VDC HP Pump, AFSO, Low Level, GLC 2200, Wiring Harness, Cables, Pressure Switch, Remote Fill Manifold for 90 lb (41 kg).

77X202 – Electric Dyna-Star® 24 VDC HP Injector Module with Pump, Tube-in-Tube, Vent Valve, Low-Level, Cover, Tank, AFSO for 60 lb (27 kg). Reservoir

77X203 – Electric Dyna-Star® 24 VDC HP Injector Module with Pump, Tube-in-Tube, Vent Valve, Low-Level, Cover, Tank, AFSO for 90 lb (41 kg). Reservoir

24M68

24P314 – GLC 2200 Series Controller Wiring Harness – 150 cm (5 ft.), flying leads

129072 – Electrical Socket Cable

77X546

24N181 – High, Low Adjustable Pressure Switch, 1/4 NPT, IP65 Rated for Harsh Environments, Fluoroelastomer Seals, 5800 PSI

24N488

Kit Contents

77X202 – HP EDS pump, 60 lb reservoir, vent valve, tube-in-tube, auto-fill shutoff, low level signal

77X546 – EDS pump power cable

77X542 – Remote fill manifold

24B591 – GLC-4400 controller DC

563061 – Check valve, double ball (3)

555453 – 1/4 NPT street elbow (3)

156971 – 1/4 NPT hex nipple (3)

24K414 – Pressure switch

114903 – GL-1 injector 3 manifold

17L754 – Clear, polycarbonate dust cap, GL-1 (3)

124300 – Cable 16 ft for pressure switch

124301 – Connector for pressure switch cable

Part of the Dyna-Star ELECTRIC modules family. Complete product specifications should be referenced in ILE buyer’s guide (item no. 340821) on www.graco.com Listed as ‘Remote fill manifold’ in the Electric Dyna-Star installation kit ordering information table. Works as part of the complete Electric Dyna-Star system with features like auto-fill shutoff and low-level monitoring. This part is included as part of the complete Electric Dyna-Star Grease / GL-1 Injectors Triplex Kit. The system supports triplex pump operation with three pistons and is designed for automated lubrication with monitoring capabilities.

Reference Manuals

300763 (Page 8) Automatic Lubrication

341046 (Page 3) Dyna-Star HP and Dyna-Star HF

352295 (Page 18) Fracturing Equipment Selection Guide

332291 (Page 23) G3 Standard Automatic Lubrication Pump

332298 (Page 21) G3 Pro Automatic Lubrication Pump;